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UAV Pipeline Inspection

UAV Pipeline Inspection

January 16, 2025

Fixed-wing UAV + Dual-sensor Pod + UAV Platform Software

 

I. Project Requirements Analysis

 

1.1 Current Status and Challenges of Pipeline Operations and Maintenance

 

      1.1.1  Inefficient Manual Inspection

      1.1.2 Traditional manual inspection methods are inefficient and struggle to cover the extensive distances of pipelines (100+ kilometers). These methods are also limited by terrain and weather conditions, making it difficult to promptly identify safety hazards.

      1.1.3 Monitoring Needs in Complex Environments

        Pipeline inspection must address challenging terrains such as mountains and deserts, as well as harsh weather conditions. It is also essential to monitor for pipeline leaks, ground subsidence, illegal encroachments, and equipment corrosion.

      1.1.4 Data Management and Compliance

        Inspection data must meet surveying and mapping qualification requirements. Cross-regional flights require airspace approval, and it is crucial to ensure data security and compliance.

      1.1.5 High-Precision Detection Requirements

        There is a need for high-precision detection equipment and algorithmic support to achieve comprehensive and accurate monitoring of pipelines.

      1.1.6 Efficiency Bottlenecks

        Manual inspection can cover ≤5 kilometers per day, meaning a 100-kilometer pipeline requires 20 person-days, with a miss rate exceeding 30%.

      1.1.7 Data Shortcomings

        Manual recording has an error rate of 15%-20%, and there is a lack of structured data.

        Cross-provincial pipelines require airspace applications in multiple regions, with long approval cycles (3-7 days per region).

        Traditional surveying and mapping data accuracy is ≤0.5 meters, which cannot meet the requirements for corrosion point identification (needs ≤5 cm).

 

II. Core Technology Configuration and Advantages

 

1.2 Fixed-wing UAV

 

      1.2.1 Product picture

      1.2.2 Product Description

        A pure electric composite wing vertical takeoff and landing fixed wing, equipped with a standard quick release system, can quickly replace loads according to mission requirements. The product supports task systems such as visible light, dual light, infrared, and high-definition cameras. In the field of security, it can be used for high-altitude reconnaissance, border patrol, and forest fire prevention; In the energy field, it can be used for long-distance oil and gas pipeline inspections, power line inspections, etc.

       1.2.3  Product Technical Parameters

 

Technical Parameters

Main material

composite material

Expand max size (including propeller )

Wheelbase 3399mm、length 1495mm、height 515mm

Body weight

9.15kg (not including battery and payload)

Empty weight

14.25kg

Max payload

3kg

Idle endurance time

150min

Maximum wind resistance capability

6级 (fixed wing mode)

Image transmission distance

30km(50km optional)

Working temperature

-20-C-60-c

Working humidity

10%~90% without condensation

Protection level

IP54

Altitude limit

5000m

Cruise speed

19-20m/s

Maximum flight speed

35m/s

The above parameters are for reference only. Detailed product parameters are subject to actual delivery.

 

1.3 Dual-light pod

 

      1.3.1 Product picture

      1.3.2 Product Description

        PTZ is a high-definition infrared dual light pod developed and produced by our company. The pod integrates 1280 * 1024 pixel high-definition infrared and 4K visible light modules to ensure customers can have a better picture quality experience both day and night; Its 1K high resolution is four times higher than the conventional infrared resolution in the industry, truly achieving "no detail in sight", facilitating infrared defect detection and recognition under special environmental conditions, effectively improving the infrared inspection level and AI algorithm defect recognition accuracy of high-voltage AC/DC transmission lines, and can be widely applied in industries such as power inspection, oil pipeline inspection, photovoltaic inspection, urban fire protection, forest fire protection, etc., helping users to open up efficient day and night operation modes.

 

      1.3.3  Product Technical Parameters

 

Technical Parameters

Total weight

1200g

size

178mm*157.5mm*210mm

Installation method

Drawer style quick release

Gimbal three-axis stabilization system

Direction, roll, pitch

Structural limit

Directional axis:- 330°~+330°

Remote control angle

Horizontal roller:- 70°~+70°

Total weight

Pitch axis:- 135°~+45°

size

Directional axis:- 270°~+270°

Installation method

Pitch axis:- 90°~+30°

Maximum rotational speed

100 °/s (adjustable)

Image stabilization accuracy

≤0.01°

resolving power

Infrared 1280 * 1024

focal length

visible light

Field of view angle

Photo: 48MP Video: 4K@30fps

working temperature

-20℃C-55℃C

The above parameters are for reference only. Detailed product parameters are subject to actual delivery.

 

1.4  Detailed explanation of software platform functions

 

       1.4.1 Overview

        Industry application of PAAS enables drones to have more sensitive situational awareness, intelligent AI capabilities, and efficient information aggregation in scene applications, empowering social production and life efficiency progress.

        Based on global imaging base maps, AI intelligent algorithms, and cloud computing services, integrating unmanned aerial vehicle industry application systems, we provide a one-stop solution for collaborative management of flight platforms, front-end operators, and back-end command centers. At the same time, we have cloud processing and analysis capabilities for multiple data results such as geographic information semantics and intelligent annotation of live broadcast images.

 

       1.4.2 Software Interface

 

 

       1.4.3 需求承接

 

       1.4.4 管控平台

 

       1.4.5 操作平台

       1.4.6 应用层

 

二、 Successful Cases

 

2.1 Hazardous gas detection

 

        At the scene of the accident, the drone was equipped with gas detection equipment to quickly collect air samples and transmit real-time data to the command center. Through a visual interface, rescue personnel can remotely monitor the distribution of gas concentration on site, avoiding direct exposure to harmful environments and providing decision-making basis for rescue operations to ensure personnel safety.

 

 

2.2 Emergency Communication

 

        In disaster areas where communication base stations are damaged or signal coverage is insufficient, drones are equipped with communication relay devices to quickly establish temporary communication links and achieve real-time sharing of on-site audio, video, and other data information. Drones, as mobile communication nodes, solve communication problems in complex environments and provide basic support for emergency command and rescue operations.

 

 

2.3 Search and rescue in disaster areas

 

        Drones are equipped with infrared thermal imaging cameras and high-definition cameras to conduct large-scale searches in disaster areas and quickly locate trapped individuals. Through real-time image transmission and AI recognition technology, drones can mark the location of trapped individuals and transmit information to rescue teams in real time, significantly improving search and rescue efficiency and ensuring the safety of trapped and rescue personnel.

 

2.4 Survey of Dangerous Rock Masses

 

        In areas prone to geological hazards, drones are equipped with high-definition cameras and Lidar to conduct close range surveys of dangerous rock formations. By generating high-precision 3D models, geological experts can be provided with detailed rock conditions to assist in the rapid development of remediation plans, improve survey efficiency, and enhance decision-making scientificity.

 

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